PGS Techno Green Solutions Started in 2017 Headquartered in Pune, Maharashtra, India.
How Is IDE Deployed
- Digitize a machine in under 1 Minute.
- Totally Non - invasive and self - contained.
- Magnetic mounting.
- Multiple communication option, no additional infrastructure needed.
- Extremely user - friendly and easy to use, can be set up remotely.
Industry Gap : Lack Of Mechanical Predictive Analytics
Case Study: Motors (Chiller Plant)
Background
A Plastic Fabric Manufacture for agriculture goods has a motor which drives chiller circulating pump in the plant
Requirements
Real time monitoring of the motor located in the basement of the plant was essential to ensure the pump operation
is smooth and subsequently achieve production target.
Challenge
Sudden failure of motor causing shut down of chiller leading to production losses.
Solution
IU has installed IDE on the motor connected to the pump so that equipment data can be seen on a real time bas
Results
1. After a fortnight, the IDE noticed high vibrations on the motor, resulting alerts.
2. The trend generated, indicated that the rise in the vibrations was due to the loosening of the nuts and bolts,
causing foundation issues in the motor.
Value Driven
1. Avoided production loss of approximately USD 26 thousand per day in the plant.
2. Saving USD 27 hundred which was the estimated cost of the customized circulating chiller pump.
3. Preventing breakdown in lamination plant.
4. Ensuring consistent operation of the production plan.
List Of Customers
- Hindalco, Tata Wire, India Cement & General Mills are monitored using IDE technology to predict faults in motors, pump fans, and Gearboxes.
- Rotating equipment across captive power plants at Dr. Reddy’s, JSW Salem and Deepak Fertilizer use IDE technology for predicting faults in advance.
- Conveyor and material handling equipment across Vizag port, Bharat Forge, JCB Tata Steel and JSW are monitored using IDE technology.